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How to choose a heat generator and avoid regret in 2 months

Buying a heat generator is a 10–15 year decision. A wrong choice costs millions in the first 2–3 seasons — not in price difference, but in operational losses.

Step 1: Define the real need

Dryer type, throughput, air temperature, air volume and operating schedule — not just "we need 1 MW". Each parameter affects the correct configuration.

Step 2: Be honest about fuel

What fuel is actually available, its typical moisture and ash content, supply stability through the season. HELIX configures each unit for specific fuel characteristics.

Step 3: Evaluate the system, not the box

Combustion chamber geometry, heat exchanger efficiency, automation level (Siemens PLC, VFDs, PID control, O₂ monitoring). These determine real-world performance.

Step 4: Ask the right questions

How often must the system stop for cleaning? What is the real fuel consumption per ton-percent? Who does commissioning? Is there direct manufacturer support during the season?

Step 5: Calculate TCO

Equipment + installation + fuel × 5 seasons + electricity + maintenance + downtime losses. A cheaper unit that stops 5 times per season costs more than a reliable one.

Ready to discuss your specific requirements?

Tell us about your dryer, fuel and schedule — we will recommend the right HELIX configuration.

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